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Home brew cut bell bass trombone case

Posted: Tue Apr 18, 2023 11:25 am
by heldenbone
Started with a Pelican Vault V700 rifle box and some choice material from Walmart. The result is a flight-worthy case for my bass trombone. Not shown are the wheels added to make transport easier ($12 from Amazon). Total cost of the project is about $200.

Re: Home brew cut bell bass trombone case

Posted: Tue Apr 18, 2023 3:22 pm
by elmsandr
Beautiful!

I’m still looking for one just a little shorter, I want a 36” overall on the exterior, but I may be out of luck there.

Love the interior,
Andy

Re: Home brew cut bell bass trombone case

Posted: Tue Apr 18, 2023 3:46 pm
by Neo Bri
This is amazing! Love it. I'd love to do this too. You didn't cut the bell yourself, did you?

Re: Home brew cut bell bass trombone case

Posted: Tue Apr 18, 2023 5:30 pm
by harrisonreed
That is really cool but I would want to squeeze it into a smaller case. Like, that type of case but viola sized.

Re: Home brew cut bell bass trombone case

Posted: Tue Apr 18, 2023 5:35 pm
by Burgerbob
harrisonreed wrote: Tue Apr 18, 2023 5:30 pm That is really cool but I would want to squeeze it into a smaller case. Like, that type of case but viola sized.
Yeah, it looks pretty big to me.

Re: Home brew cut bell bass trombone case

Posted: Tue Apr 18, 2023 9:14 pm
by heldenbone
This is amazing! Love it. I'd love to do this too. You didn't cut the bell yourself, did you?
Oh no. Gary Dafler did that for me. Size was secondary to airline imperviousness. It's still smaller than a guitar case, and thinner, so it should still frequently qualify as carry on, but stand up to checking if required.

Re: Home brew cut bell bass trombone case

Posted: Tue Apr 18, 2023 10:47 pm
by JohnL
Burgerbob wrote: Tue Apr 18, 2023 5:35 pmYeah, it looks pretty big to me.
Aidan, have you seen the case John Sandhagen made for his bass trombone? Pretty darned small.

Re: Home brew cut bell bass trombone case

Posted: Tue Apr 18, 2023 10:48 pm
by Burgerbob
JohnL wrote: Tue Apr 18, 2023 10:47 pm
Burgerbob wrote: Tue Apr 18, 2023 5:35 pmYeah, it looks pretty big to me.
Aidan, have you seen the case John Sandhagen made for his bass trombone? Pretty darned small.
Yes it is!

Re: Home brew cut bell bass trombone case

Posted: Wed Apr 19, 2023 9:14 am
by CharlieB
Nice work. Beautiful.
An excellent compromise of protection, size, durability and cost.
:good: :good:

Re: Home brew cut bell bass trombone case

Posted: Wed Apr 19, 2023 2:21 pm
by Druidman
Burgerbob wrote: Tue Apr 18, 2023 10:48 pm
JohnL wrote: Tue Apr 18, 2023 10:47 pm

Aidan, have you seen the case John Sandhagen made for his bass trombone? Pretty darned small.
Yes it is!
Are there pictures of this anywhere?

Re: Home brew cut bell bass trombone case

Posted: Wed Apr 19, 2023 3:24 pm
by Burgerbob
Druidman wrote: Wed Apr 19, 2023 2:21 pm
Burgerbob wrote: Tue Apr 18, 2023 10:48 pm

Yes it is!
Are there pictures of this anywhere?
Not sure. I might be able to take one next week.

Re: Home brew cut bell bass trombone case

Posted: Thu Apr 20, 2023 7:44 am
by BigBadandBass
I want a bonna case with that interior

Re: Home brew cut bell bass trombone case

Posted: Thu Apr 20, 2023 11:20 pm
by heldenbone
elmsandr wrote: Tue Apr 18, 2023 3:22 pm I’m still looking for one just a little shorter, I want a 36” overall on the exterior, but I may be out of luck there.
Thanks for the kind words. The closest to a 36-inch flight case suitable for repurposing that I found was a 37-note keyboard case. I didn't explore them too exhaustively because they looked like they were built like Anvil cases and weighed as much.

Perhaps that will be what someone is looking for. :idk:

Re: Home brew cut bell bass trombone case

Posted: Thu Apr 20, 2023 11:36 pm
by heldenbone
That is really cool but I would want to squeeze it into a smaller case. Like, that type of case but viola sized.
Yeah, it looks pretty big to me.
Doing a search on Ebay with "violin gun case" brings up some interesting items.

Re: Home brew cut bell bass trombone case

Posted: Fri Apr 21, 2023 2:21 am
by elmsandr
heldenbone wrote: Thu Apr 20, 2023 11:20 pm
elmsandr wrote: Tue Apr 18, 2023 3:22 pm I’m still looking for one just a little shorter, I want a 36” overall on the exterior, but I may be out of luck there.
Thanks for the kind words. The closest to a 36-inch flight case suitable for repurposing that I found was a 37-note keyboard case. I didn't explore them too exhaustively because they looked like they were built like Anvil cases and weighed as much.

Perhaps that will be what someone is looking for. :idk:
The problem is we all want everything with no trade-offs. Yours is a beautiful adaptation of a very robust Pelican. There are a few keyboard and pedal board cases, but like you say, they are built like Anvil cases.

I have seen very few rifle cases as nice as the Pelicans and none that come in at 36" overall. I may go a modular route eventually and make a slide case out of an arrow quiver case and something else for the bell section... but I don't see how doubling up on flanges and latches will save me weight or space yet.

Cheers,
Andy

Re: Home brew cut bell bass trombone case

Posted: Fri Apr 21, 2023 4:54 am
by boneagain
Heldenbone,
There are a couple things I really like about your case (apart from the fabric :) )
1) It would actually be HARD for a luggage inspector to accidentally put anything back incorrectly
and cause damage to the horn.
2) It has more travel room inside than any other case I've seen,
so no matter HOW it gets dropped, there is foam to take up shock
before ANY part gets to the edge of the case.
Nice work!

Re: Home brew cut bell bass trombone case

Posted: Sun Aug 20, 2023 7:48 pm
by Molefsky
Did you use pluckable foam etc? Did you use an adhesive for the lining material?

Re: Home brew cut bell bass trombone case

Posted: Wed Aug 23, 2023 10:43 pm
by heldenbone
The case came with multiple single large sheets of non-perforated foam. I fitted it especially to that instrument by tracing its outline on the top layer, then cutting carefully with a sharp modelling knife. At the tuning slide end, the layers are cut so the valve slide is supported. The multiple layers made this easier. The cutout for the bell is deep enough to allow cushion above and below. The fabric is secured to the foam using E-6000 cement sparingly, and the foam is secured to the inside of the shell with double-sided adhesive film. I added a pair of luggage rollers from Amazon for $12, and later a set of opposing rubber feet so it would stand upright. Total cost was just under $200.